Modular Cleanrooms

SRMC Modular Walls and Ceilings, Doors, View Panels etc., have several unique features to build State-of-the-Art Cleanrooms and other controlled environments for various applications.

 

  • Flush surfaces for easy cleaning and for complying to cGMP requirements.
  • Practically no maintenance
  • Good stability due to advanced architectural design
  • Attractive appearance
  • Custom designed solutions from a single room to complete departments
  • Full modularity
  • Easy to assemble and dismantle



SRMC-   MATERIAL OF CONSTRUCTION

High Pressure Laminate 

Powder Coated/Pre-Painted Aluminium or G.I.

Stainless Steel


 

MODULAR CLEANROOM IN HIGH PRESSURE LAMINATE CONSTRUCTION

DETAILED SPECIFICATIONS OF COMPONENTS

MOVABLE WALL AL-PL-45

 

Self bearing wall provided in modular units consisting of :

 

 

 

  • External panels in 4mm thick massive fire retardant plastic laminate, provided with protection film to avoid damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF (Polyurethene Foam) OR HDP (High Density Polystyrene) 35 kg. density/m³

 

 

 

  • Internal framework made by extruded aluminium profiles.

 

 

 

  • Panels and internal insulation are sealed together by using a special polyurethane-based mono-component glue in case of insulation with HDP.

 

 

 

  • Floor bearing profile in extruded aluminium.

 

 

 

  • Connection profile made in extruded aluminium section, designed to be sandwiched in the vertical junction knot between two consecutive panels, complete with seat for silicone sealant.

 

The above described module is available in different colours and available in the max. size of :

 

Height = 3000 mm ; Length = 1220 mm ; Thickness = 45 mm

 

MOVABLE WALL AL-PL-45

FLUSH WINDOW ON MOVABLE WALL

 

 

  • Manufactured with suitable cutouts in the panel, and installing sandwiched double glass panels by using 5mm glass.

 

 

 

  • The spacer between the glasses is filled in with molecular sleeves to absorb moisture.

 

 

 

  • The windows are installed flush with the wall and silicone is applied in the gap between the perimeters.

 

 

 

  • Windows, as specified, are available in standard dimensions:

 

Size : 1000mm x 1000mm flush window for movable wall

Size : 500mm x 750mm flush window for door

DOOR STD AL-PL-45

 

Special designed door for flush application on movable walls, consisting of:

 

 

 

  • External panels in massive fire retardant plastic laminate, provided with protection film to avoid from damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF (Polyurethene Foam) OR HDP (High Density Polystyrene) 35 kg. density/m³

 

 

 

  • Total insulation thickness: 37mm

 

 

 

  • Internal framework made by extruded aluminium profiles.

 

 

 

  • Panels and internal insulation are sealed together by using a special polyurethane-based mono-component glue in case of insulation with HDP.

 

 

 

  • Door-jam, doorstop and profile, made in anodized aluminium, are perfectly flush with panels.

 

 

 

  • Suitable neoprene gasket is between the door-jam and doorstop

 

 

 

  • Standard lock handle "push and open" type

 

 

 

  • The above specified door is available, for the installation on movable walls, as well as for the installation on masonry work, in various colors, in standard dimensions of:

 

- 750mm x 2100mm (45mm thick.) - Single Door

- 750 + 750mm x 2100mm (45mm thick.) - Double Door

WALKABLE FALSE CEILING AL-PL-60

 

The drop ceiling consists of a load bearing structure suitable to bear panels, ceiling lamps, and frames with absolute filters.

 

LOAD BEARING STRUCTURE

 

Mainly consisting of:

 

 

 

  • Modular structure locked by anodized double T aluminium profiles, with seats for containing lights, frames with absolute filters and blind panels. The room side is with 4mm thick massive plastic laminate and the upper side pre-coated G.I. sheets of 0.6mm thick.

 

 

 

  • The intersection of the profiles is anchored with small brackets in zinc-plated steel.

 

 

 

  • Threaded bar complete with adjustment ring to be fastened to the existing ceiling.

 

 

 

  • The above structure is available with different colour combinations matching the wall panels.

 

 

 

  • Silicone is applied between the panels from bottom to make the surface monolithic.

 

Size :- Height = 2440 mm ; Length = 1220 mm ; Thickness = 60 mm

WALKABLE FALSE CEILING AL-PL-60

 

 

PROFILES

PROFILE R 70

 

Manufactured in extruded aluminium, used to link the internal vertical corner between two juxtaposed walls, and/or to link a wall with the false ceiling, and/or with the floor.

 

Available finishing: anodized, rough

 

FLUSH 90 ° ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angle consecutive panels. This special profile allows perfect coplanarity at both the internal and external corner.

 

Available finishing: anodized, rough

 

FLUSH 180 °ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angles deriving from the intersection of two orthogonal panels.

 

Available finishing: anodized, rough

 

FITTINGS FOR LINKING PROFILES

 

1 / 8 SPHERE

 

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the internal side, the solid corner among two walls and floor, or among two walls and the false ceiling.

 

Available finishing: anodized, rough

 

1 / 4 SPHERE

 

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the external side, the solid corner among two walls and floor, or among two walls and false ceiling.

 

Available finishing: anodized, rough

 

TERMINAL CONNECTION FOR DOOR

 

Made of aluminium-based alloy, used to connect, next to a door, the R 70 profile with the floor level.

 

Available finishing: anodized, rough

 

RETURN AIR RISERS

 

Return Air Risers made out of modular panels with anodized aluminium extruded profiles with S.S. 304 grilles for air intake. Alternatively, Double walls can be used for return air.


MODULAR CLEANROOM IN POWDER COATED/PRE-PAINTED ALUMINUM OR G.I. CONSTRUCTION

DETAILED SPECIFICATIONS OF COMPONENTS

MOVABLE WALL AL-PAL-45 / AL-GI-45

 

Self bearing wall provided in modular units consisting of :

 

 

 

  • External panels in Powder Coated/Pre-Painted Aluminium Sheets of 1.2mm thick OR G.I. sheets of 0.6 mm thick, provided with protection film to avoid damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF (Polyurethene Foam) 35 kg. density/m³

 

 

 

  • Internal framework made by extruded aluminium profiles.

 

 

 

  • Floor bearing profile in extruded aluminium.

 

 

 

  • Connection profile made in extruded aluminium section, designed to be sandwiched in the vertical junction knot between two consecutive panels, complete with seat for silicone sealant.

 

Height = 3000 mm ; Length = 1220 mm ; Thickness = 45 mm

 

FLUSH WINDOW ON MOVABLE WALL

 

 

 

  • Manufactured with suitable cutouts in the panel, and installing sandwiched double glass panels by using 5mm glass.

 

 

 

  • The spacer between the glasses is filled in with molecular sieves to absorb moisture.

 

 

 

  • The windows are installed flush with the wall and hermetically sealed with silicone sealant.

 

 

 

  • Windows, as specified, are available in standard dimensions:

 

Size : 1000mm x 1000mm flush window for movable wall

Size : 500mm x 750mm flush window for door

 

DOOR STD AL-PAL-45 / AL-GI-45

 

Special designed door for flush application on movable walls, consisting of:

 

 

 

  • External panels in Powder Coated/Pre-Painted Aluminium Sheets of 1.2mm thick OR G.I. sheets of 0.6mm thick, provided with protection film to avoid from damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF ( Polyurethene Foam) 35 kg. density/m³

 

 

 

  • Total insulation thickness: 37mm

 

 

 

  • Internal framework made by extruded aluminium profiles.

 

 

 

  • Door-jam, doorstop and profile, made in aluminium, are perfectly flush with panels.

 

 

 

 

 

  • Suitable neoprene gasket is between the door-jam and doorstop
  • Standard lock handle "push and open" type

 

 

 

  • The above specified door is available, for the installation on movable walls, as well as for the installation on masonry work, in various colors, in standard dimensions of:

 

- 750mm x 2100mm (45mm thick.) - Single Door

- 750 + 750mm x 2100mm (45mm thick.) - Double Door

WALKABLE FALSE CEILING AL-PAL-60 / AL-GI-60

 

The drop ceiling consists of a load bearing structure suitable to bear panels, ceiling lamps, and frames with absolute filters.

 

LOAD BEARING STRUCTURE

 

Mainly consisting of:

 

 

 

  • Modular structure locked by anodized double T aluminium profiles, with seats for containing lights, frames with absolute filters and blind panels. The room side is with 1.2mm thick Powder Coated/Pre-Painted aluminium Sheets of 1.2mm thick OR G.I. sheets of 0.6mm thick and the upper side pre coated G.I. sheets of 0.6mm thick.

 

 

 

  • The intersection of the profiles is anchored with small brackets in zinc-plated steel.

 

 

 

  • Threaded bar complete with adjustment ring to be fastened to the existing ceiling.

 

 

 

  • Silicone is applied between the panels from bottom to make the surface monolithic.

 

Size :- Height = 2440 mm ; Length = 1220 mm ; Thickness = 60 mm

 

PROFILES

PROFILE R 70

 

Manufactured in extruded aluminium, used to link the internal vertical corner between two juxtaposed walls, and/or to link a wall with the false ceiling, and/or with the floor.

 

Available finishing: anodized, rough

 

FLUSH 90° ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angle consecutive panels. This special profile allows perfect coplanarity at both the internal and external corner.

 

Available finishing: anodized, rough

 

FLUSH 180° ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angles deriving from the intersection of two orthogonal panels.

 

Available finishing: anodized, rough

 

FITTINGS FOR LINKING PROFILES

 

1 / 8 SPHERE

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the internal side, the solid corner among two walls and floor, or among two walls and the false ceiling.

 

Available finishing: anodized, rough

 

1 / 4 SPHERE

 

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the external side, the solid corner among two walls and floor, or among two walls and false ceiling.

 

Available finishing: anodized, rough

 

TERMINAL CONNECTION FOR DOOR

 

Made of aluminium-based alloy, used to connect, next to a door, the R 70 profile with the floor level.

 

Available finishing: anodized, rough

 

RETURN AIR RISERS

 

Return Air Risers made out of modular panels with aluminium extruded profiles with S.S. 304 grilles for air intake. Alternatively, Double walls can be used for return air.


MODULAR CLEANROOM IN STAINLESS STEEL CONSTRUCTION

DETAILED SPECIFICATIONS OF COMPONENTS

MOVABLE WALL SS-45

 

Self bearing wall provided in modular units consisting of :

 

 

 

  • External panels in Stainless Steel Sheets ( 0.6mm), provided with protection film to avoid damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF ( Polyurethene Foam) 35 kg. density / m³

 

 

 

  • Internal framework made by extruded aluminium profiles.

 

 

 

  • Floor bearing profile in aluminium.

 

 

 

  • Connection profile made in extruded aluminium section, designed to be sandwiched in the vertical junction knot between two consecutive panels, complete with seat for silicone sealant.

 

Height = 3000 mm ; Length = 1220 mm ; Thickness = 45 mm

 

FLUSH WINDOW ON MOVABLE WALL

 

 

  • Manufactured with suitable cutouts in the panel, and installing sandwiched double glass panels by using 5mm glass.

 

 

 

  • The spacer between the glasses is filled in with molecular sieves to absorb moisture.

 

 

 

  • The windows are installed flush with the wall and hermetically sealed with silicone sealant.

 

 

 

  • Windows, as specified, are available in standard dimensions:

 

Size : 1000mm x 1000mm flush window for movable wall

Size : 500mm x 750mm flush window for door

 

DOOR STD SS-45

 

Special designed door for flush application on movable walls, consisting of:

 

 

 

  • External panels in Stainless Steel Sheets (0.6mm), provided with protection film to avoid from damage during the operational and commissioning phases.

 

 

 

  • Internal insulation by PUF ( Polyurethene Foam ) 35 kg. density / m³

 

 

 

  • Total insulation thickness: 37mm

 

 

 

  • Internal framework made by aluminum profiles.

 

 

 

  • Door-jam, doorstop and profile, made in aluminium, are perfectly flush with panels.

 

 

 

  • Suitable neoprene gasket is between the door-jam and doorstop

 

 

 

  • Standard lock handle "push and open" type

 

 

 

  • The above specified door is available, for the installation on movable walls, as well as for the installation on masonry work, in various colors, in standard dimensions of:

 

- 750mm x 2100mm (45mm thick.) - Single Door

- 750 + 750mm x 2100mm (45mm thick.) - Double Door

WALKABLE FALSE CEILING AL-AAL-60

 

The drop ceiling consists of a load bearing structure suitable to bear panels, ceiling lamps, and frames with absolute filters.

 

LOAD BEARING STRUCTURE

 

Mainly consisting of :

 

 

 

  • Modular structure locked by double T aluminium profiles, with seats for containing lights, frames with absolute filters and blind panels. The room side is with 0.6mm thick stainless steel Sheets and the upper side pre coated G.I. sheets of 0.6mm.

 

 

 

  • The intersection of the profiles is anchored with small brackets in zinc-plated steel.

 

 

 

  • Threaded bar complete with adjustment ring to be fastened to the existing ceiling.

 

 

 

  • Silicone is applied between the panels from bottom to make the surface monolithic.

 

Size :- Height = 2440 mm ; Length = 1220 mm ; Thickness = 60 mm

 

PROFILES

PROFILE R 70

 

Manufactured in extruded aluminium, used to link the internal vertical corner between two juxtaposed walls, and/or to link a wall with the false ceiling, and/or with the floor.

 

Available finishing: anodized, rough

 

FLUSH 90 ° ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angle consecutive panels. This special profile allows perfect coplanarity at both the internal and external corner.

 

Available finishing: anodized, rough

 

FLUSH 180 ° ANGULAR CONNECTION

 

Specially designed profile made of extruded aluminium suitable to connect two right-angles deriving from the intersection of two orthogonal panels.

 

Available finishing: anodized, rough

 

FITTINGS FOR LINKING PROFILES

 

1 / 8 SPHERE

 

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the internal side, the solid corner among two walls and floor, or among two walls and the false ceiling.

 

Available finishing: anodized, rough

 

1 / 4 SPHERE

 

Made of aluminium-based alloy, obtained by die-casting, it is used to connect, on the external side, the solid corner among two walls and floor, or among two walls and false ceiling.

 

Available finishing: anodized, rough

 

TERMINAL CONNECTION FOR DOOR

 

Made of aluminium-based alloy, used to connect, next to a door, the R 70 profile with the floor level.

 

Available finishing: anodized, rough

 

RETURN AIR RISERS

 

Return Air Risers made out of modular panels with aluminium extruded profiles with S.S. 304 grilles for air intake. Alternatively, Double walls can be uses for return air.

Annual Maintenance Contract.


1) AHUs, Cleanrooms, Laminar Flow work stations.
2) Largest inventory of air filters [20, 10, 5, 3 micron] pre filters and hepa filters.
3) Room differential pressure management.
4) Periodical testing & Validation of cleanrooms.